Lean Six Sigma Green Belt – Course Agenda

Day 1

9:00 – 10:30 Module 1 (Introduction)

Business Process Improvement

The Data Driven Approach

The Basics of Lean

  • History
  • Tackling Waste
  • Improving Workflow

The Basics of Six Sigma

  • Main Characteristics
  • Understanding Process Variation
  • The Problem Solving Strategy Y = f(x)
  • Goals of Six Sigma

Combining Lean and Six Sigma

The DMAIC Roadmap

10:30 – 11:00 Morning Tea

11:00 – 12:30 Module 2 (Define Phase)

  • Selecting Projects
  • Project Charter
  • SIPOC
  • Six Sigma Metrics

12:30 – 13:30 Lunch

13:30 – 15:00 Module 3 (Measure I)

  • Process Discovery
  • Six Sigma Statistics
  • Measurement System Analysis (MSA)
  • Process Capability

15:00 – 15:30 Afternoon Tea

 15:30 – 17:00 Module 4 (Measure II)

  • Process Discovery
  • Six Sigma Statistics
  • Measurement System Analysis (MSA)
  • Process Capability

End of Day 1

Day 2

9:00 – 10:30 Module 5 (Measure III)

Recap Day 1

  • Process Discovery
  • Six Sigma Statistics
  • Measurement System Analysis (MSA)
  • Process Capability

10:30 – 11:00 Morning Tea

11:00 – 12:30 Module 6 (Analyse I)

  • “X” Sifting
  • Graphical Analysis: Pareto Analysis and Multi-Vari Chart

 12:30 – 13:30 Lunch

13:30 – 15:00 Module 7 (Analyse II)

  • Inferential Statistics
  • Introduction to Hypothesis Testing

 15:00 – 15:30 Afternoon Tea

 15:30 – 17:00 Module 8 (Analyse III)

  • Hypothesis Testing Variable Data (Normal Data)

End of Day 2

Day 3

9:00 – 10:30 Module 9 (Analyse IV)

Recap Day 2

  • Hypothesis Testing Variable Data (Normal Data)

10:30 – 11:00 Morning Tea

11:00 – 12:30 Module 10 (Analyse V)

  • Hypothesis Testing Variable (Non-Normal Data)
  • Hypothesis Testing Attribute Data

 12:30 – 13:30 Lunch

13:30 – 15:00 Module 11 (Analyse VI)

  • Hypothesis Testing Variable (Non-Normal Data)
  • Hypothesis Testing Attribute Data

15:00 – 15:30 Afternoon Tea

 15:30 – 17:00 Module 12 (Improve I)

  • Evaluating Improvement Ideas
  • Process Modelling (Correlation & Regression)
  • Design of Experiment

End of Day 3

Day 4

9:00 – 10:30 Module 13 (Improve II and Control I)

Recap Day 3

Improve

  • Evaluating Improvement Ideas
  • Process Modelling (Correlation & Regression)
  • Design of Experiment

Control

  • Statistical Process Control (Variable & Attribute Data)
  • Six Sigma Control Plans

10:30 – 11:00 Morning Tea

11:00 – 12:30 Module 14 (Control II)

  • Statistical Process Control (Variable & Attribute Data)
  • Six Sigma Control Plans

 12:30 – 13:30 Lunch

13:30 – 15:00 Module 15 (Control III)

  • Statistical Process Control (Variable & Attribute Data)
  • Six Sigma Control Plans

15:00 – 15:30 Afternoon Tea

 15:30 – 17:00 Module 16 (Deployment and IASSC Certification Test)

Deployment

  • Reasons behind project failure
  • 12 keys to Lean Six Sigma success
  • Lean Six Sigma Roles & Responsibilities
  • Barriers to Lean Six Sigma
  • How to get started

IASSC Certification Test

  • Requirements and How to Prepare for the exam
  • Course Material & References

General Recap

End of Day 4